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HomeRobots

VAPOR Series

The VAPOR Series is AeroVironment's modular electric VTOL UAS built for autonomous ISR, payload flexibility, and multi-mission defense and industrial roles.
Software Type
Closed Source
Software Package
Uses Tomahawk, AV's Ground Control Stations, an AI-enhanced, open-architecture, common control system.
Aparobot Readiness Score
ARS?
0
...
Actuators
Electric motor drive, brushless motors for propulsion.
Compiute
Uses NVIDIA Orin for autonomy and vision processing. (CLE)
Sensors
Use Trillium HD-25 for vision.
Max Op. time
105
mins

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Date

Robot Brief

The VAPOR UAS series is a family of all-electric VTOL, with rotary-wing unmanned aircraft developed by AeroVironment, Inc. to deliver high-mobility, modular, and high-endurance helicopter drones for multi-mission operations across defense, security, commercial, and industrial sectors. VAPOR platforms like the VAPOR 55 MX expand the capabilities of earlier VAPOR models with increased payload capacity, extended flight endurance, and modular sensor architecture, while the newer VAPOR CLE (Compact Long Endurance) introduces onboard autonomy, reduced weight/size, and two-hour persistent flight for ISR, EW, precision strike, and logistics roles, all in a compact VTOL form suited for rapid deployment and harsh environments.

Use Cases

  • ISR and observation:
    Hover and survey terrain or facilities with high-resolution sensors.
  • Modular mission payloads:
    Quick-swap interface supports cameras, mapping sensors, and integrated payloads
  • Precision payload delivery:
    Capable of carrying and deploying munitions like GPS-guided Shryke rounds.
  • Multi-use roles:
    From utility inspection and aerial surveying to security and defense operations.

Industries

  • Defense & Military:
    Persistent surveillance, battlefield awareness, hostile environment ops.
  • Public Safety & Security:
    Perimeter and critical infrastructure monitoring, urgent response aerial coverage.
  • Commercial & Industrial Inspection:
    Utility and infrastructure inspection for power, pipelines, telecom.
  • Electronic Warfare & SIGINT:
    UCAV-friendly platforms with integrated EW and comms payloads.
  • Precision Tasking & Logistics:
    Payload delivery, munitions deployment, and light resupply missions.

Specifications

Length
-
1800
mm
Width
-
670
mm
Height (ResT)
-
mm
Height (Stand)
-
640
mm
Height (Min)
-
mm
Height (Max)
-
mm
Weight (With Batt.)
-
30.8
kg
Weight (NO Batt.)
-
kg
Max Step Height
-
mm
Max Slope
+/-
-
°
Op. Temp (min)
-
-17
°C
Op. Temp (Max)
-
49
°C
Ingress Rating
-
No items found.

Intro

VAPOR 55 MX

The VAPOR 55 MX is a next-generation, all-electric VTOL helicopter unmanned aircraft system designed to extend the performance envelope of earlier VAPOR rotorcraft with a sleek low-profile frame and rugged build. Engineered for runway-independent vertical takeoff, sustained hover, and stable rotary wing flight, it supports modular payloads via tool-free rail mounts that expedite the integration of third-party sensors and mission equipment. With an expanded payload bay capable of up to 5.4 kg of usable weight under the 25 kg FAA Group 1 limit, and heavy-lift options up to 10 kg at higher Gross Take Off Weight (at 30.8 kg) for military missions, VAPOR 55 MX offers over 70 minutes of flight endurance while remaining compliant with regulatory weight restrictions. Its architecture enables rapid adaptation for missions from aerial inspection and surveying to defense applications, and it has even demonstrated in-flight deployment of precision payloads such as GPS-guided Shryke munitions for anti-armor engagement.

VAPOR CLE

The VAPOR Compact Long Endurance (CLE) represents a leap forward in Group 2 VTOL UAS design by integrating autonomous capabilities and extended persistence into a smaller, lighter platform. Featuring an NVIDIA ORIN onboard computer with AI/ML software suites such as AV_Halo VISION and WISARD for Automatic Target Recognition (ATR) and mission autonomy, VAPOR CLE can conduct sustained missions without constant operator intervention. With 2 hours of flight time — roughly double that of conventional Group 2 quadcraft, and support for 26 distinct payloads ranging from electro-optical sensors and communications relays to EW and integrated munitions, it’s tailored for cutting-edge defense and multi-domain field operations. Built on Modular Open System Architecture (MOSA), the CLE simplifies third-party equipment integration while ruggedizing the platform for battlefield and industrial environments — all in a compact 16 kgtransportable pack that assembles without tools for rapid deployment.

Connectivity

  • Standard Link Range: 20 km; Extended Range Antenna: 40 km; Long-Range Tracking Antenna (LRTA): 60km
  • Operating Altitude: 0-3657 m mean sea level
  • Data Links: 900 MHz, 2.4 GHz or 5.89 GHz (video), Persistent Systems MPU5 (Standard), options Silvus, DTC.

Capabilities

  • VTOL flight:
    Vertical takeoff/landing and stable hover.
  • Modular payload pods:
    Quick integration of sensors and mission systems.
  • Extended endurance:
    70+ min for 55 MX, 120 min for CLE.
  • Autonomy (CLE):
    Onboard AI for autonomous mission execution.
  • Multi-mission compatibly:
    ISR, EW, comms, strike, logistics.
  • Precision payload deployment (55 MX):
    Can deliver multiple guided precision rounds